Phased Array Ultrasonic Testing (PAUT) is an advanced NDT method that utilizes a multi element ultrasonic transducer to create multiple beam angles that combine to form a single wave front. The time delay of these multiple beam angles is adjusted to a specific range of angles. A standard UT detector is capable of creating a beam of only one angle, typically 0, 45, 60 or 70 degree. With phased array multiple beams are simultaneously created, typically 16-256. These multiple beam angles create a full volumetric sectorial scan (S-Scan), a real time side view image from one inspection point. Coast to Coast NDE utilizes the OmniScan MX for our phased array inspections
The benefits of Phased Array are:
* High scan speed with no moving parts
* Software control of beam angle, focal distance and spot size
* Greater accuracy of detection and sizing
* Multiple angle inspection with a small multi element transducer
Phased Array Module Specifications
Overall dimensions
(W x H x D)
244 mm x 182 mm x 57 mm
(9.6 in. x 7.1 in. x 2.1 in.)
Weight
1.2 kg (2.6 lb)
Connectors
1 OmniScan connector for phased-array probes
2 BNC connectors (1 pulser/receiver,
1 receiver for conventional UT) (BNC not available on models 32:32 and 32:128)
Number of focal laws
256
Probe recognition
Automatic probe recognition and setup
Pulser/Receiver
Aperture
16 elements*
Number of elements
128 elements
Pulser
Voltage
80 V per element
Pulse width
Adjustable from 30 ns to 500 ns, resolution of 2.5 ns
Fall time
Less than 10 ns
Pulse shape
Negative square wave
Output impedance
Less than 25 Ω
Receiver
Gain
0 dB to 74 dB, maximum input signal 1.32 Vp-p
Input impedance
75 Ω
System bandwidth
0.75 MHz to 18 MHz (-3 dB)
Beamforming
Scan type
Azimuthal and linear
Scan quantity
Up to 8
Active elements
16*
Elements
128
Delay range transmission
0 µs to 10 µs in 2.5-ns increments
Delay range reception
0 µs to 10 µs in 2.5-ns increments
Data acquisition
Digitizing frequency
100 MHz (10 bits)
Maximum pulsing rate
Up to 10 kHz (C-scan)
Acquisition depth
29 meters in steel (L-wave), 10 ms with compression. 0.24 meter in steel (L-wave), 81.9 µs without compression
Data processing
Number of data points
Up to 8000
Real-time averaging
2, 4, 8, 16
Rectifier
RF, full wave, halfwave +, halfwave -
Filtering
Low-pass (adjusted to probe frequency), digital filtering (bandwidth, frequency range)
Video filtering
Smoothing (adjusted to probe frequency range)
Data storage
A-scan recording (TOFD)
6000 A-scans per second (512-point, 8-bit A-scan)
C-scan type data recording
I, A, B, up to 10 kHz (amplitude or TOF)
Maximum file size
Limited to available internal flash memory:
180 MB (or 300 MB optional)